Detect and classify defects in foil and web produced materials
Our WIS1000-system detects and classifies low contrast defects in plastics, paper, film, foil, non-woven materials, and many other substrates. It provides a high-speed, total quality solution for most web produced materials.
Highly customizable and flexible, it is available for a wide range of applications and configurations. From technical materials to sensitive pharmaceutical applications, it takes defect detection to new levels.
The system detects defects of all types: gels, holes, bubbles, contaminants, stains, coating inconsistencies, streaks – each type of defect can be categorised and distinguished.
These defects are automatically classified by type and size. New defect categories can be defined and learned by the system in an easy workflow.
Gel Defects
Gel defects can occur in extruded plastic film materials.
Fiber Defects
Fiber defects can occur in plastic webs and paper & pulp applications.
Insect Defects
Insect defects can occur in paper & pulp applications.
Multiple Defects
The system distinguishes multiple defect types simultaneously at high speeds.
HMI & Software
Your visual interface and control center
Ease of use, functionality and productivity are at the center of our HMI. The interface is modular and freely configurable to best suit your requirements.
Monitor defects in realtime, classify and analyse defect distribution trends, and obtain structured reports! An intuitive system that makes defects visible.
Controlled via a resistive touch panel or Panel PC, the high-performance system runs on an Intel i7 Quad Core CPU.
Realtime Display
For realtime control, several parameters can be monitored, including:
running map and live images
histogram
defect density alarms
and many more!
Reports & Analysis
Shows you all defects of an entire roll, including important data like defect types, size, density.
roll summaries
classification and analysis
production campaign reports
Defect Definition
Easily define new defect categories – simple handling, fast machine learning and short training time for a fast and consequent defect classification.
Product Characteristics
← 10mm to 10m →
the system handles web widths from 10mm up to 10 meters
sensitivity ≥ 5 μm
the high-resolution camera system detects defects as small as 5 micron
1000m / min
ultra high efficiency at speeds up to 1000 meters per minute
Hardware
Flexible Installations for your Requirements
Advanced CMOS and TDI line scan cameras capture high resolution images of the moving web.
WIS1000 uses our proprietary and highly configurable VHO lighting system.
Cameras and lightsources are mounted at specific angles to maximise the contrast of possible defects in the material.
High-Resolution Cameras
Line scanning offers unlimited pixels in the direction of a web’s motion with zero smear even at high speeds.
8192 pixels resolution width per camera
up to 16 cameras side-by-side
max. scanning rate of 90kHz
high responsitivity
Proprietary VHO lighting system
Configurable to allow for the odeal lighting set-up for each individual installation and its requirements.
high intensity
high uniformity
low power – high efficiency: 220 Lumen/Watt
Quick Installation
Installation and set-up can be carried out in as little as 2 days
8192p resolution per Camera
High-resloution CMOS and TDI line scan cameras with high responsivity
Up to 16 Cameras side-by-side
Mount up to 16 camers side-by-side for high resloution even in wide lines
Proprietary VHO Lighting System
Flexible lighting system to permits the ideal set-up for every installation
WIS1000 Web Inspection in Action
Get Your Custom Solution - Book a Meeting!
Johannes Scherleitner
Sales Director
Johannes will develop a fitting solution for your requirements based on our products and services.
Our experts are always available for your inquiries and technical consultation. Please contact us anytime at our HQ or refer to local SBI Mechatronik representatives in your country!